You will find 5 main systems within a typical concrete batching plant: mixing, material weighting, material delivery, material storage, and control unit. Some plants furthermore have a variety of additional features to regulate dust pollution and improve energy efficiency. Let’s explore several of the key systems and concrete batching plant components in depth.
• Concrete Mixer
The mixing method is separated into two operations, the forced mixer along with the self-falling mixer. The forced mixer can be used for that manufacturing of concrete from cement powder. Meanwhile, the self-falling mixer is used to stop ready-mixed concrete from solidifying during transit and is rarely used in stationary concrete mixing stations.
• Material Weighing System
The precision in the material weighing product is vital for the production of high-quality concrete. The program is utilized to accurately measure cement powder, aggregates, and binding liquid, to be sure the correct ratios for your desired concrete mix formula.
• Material Delivery System
This product is comprised of multiple modules dependant upon the configuration of your plant. To move the powdered ingredients, a screw conveyor system is used. Large concrete mixing plants have pneumatic conveying systems. For aggregate delivery, belt transporting systems and hopper delivery systems can be found. Plants with hopper aggregate delivery systems have got a smaller footprint and therefore are thus more regularly seen in mobile concrete batch plants. In contract, belt aggregate transportation systems have the advantage of higher efficiency, long transportable distances, and lower fault rates. The benefits of concrete batch plants with auger delivery systems is that the systems have a simple structure, increased operational safety, and reduce costs. Water and liquid additives are generally transported using pumps.
• Material storage system
Silos are used for storing the various raw materials inside a ready mix concrete batching plant for sale. You will find separate silos for aggregates and powder. The cement powder silo has to be completely enclosed to stop dust pollution and it’s normally constructed from steel.
• Control Units
The central control system is employed to monitor and control all functions in a entire concrete mixing plant configuration. Priciest models have remote control options and therefore are completed computerized. Control units for mini concrete batch plants often consist of basic manual controls.
Above we now have described some of the main concrete batching plant components in the typical configuration.
Concrete Batching Plants On The Market
Those looking to get started on the planet of concrete manufacturing must take time for you to explore the many concrete batching plants accessible in the market. Not every plant designs are equal and some are far more potent than the others. Furthermore, there might be a tremendous difference in price between different mixing plants based on the size boasting of your setup.
With regards to technical parameters, some key ones to take note of during procurement are mixer capacity, mobility, levels of automation, mixer type, dimensions, weighing systems (electronic or manual), control system, storage mechanisms, feeding mechanisms, discharging rate, power, energy consumption, etc. The price is also a primary factor which will influence any buying decision.