There are actually 5 main systems within a typical concrete batching plant: mixing, material weighting, material delivery, material storage, and control unit. Some plants also have a selection of extra features to control dust pollution and improve energy efficiency. Let’s explore several of the key systems and concrete batching plant components in more depth.
• Concrete Mixer
The mixing system is separated into two operations, the forced mixer as well as the self-falling mixer. The forced mixer is commonly used for that manufacturing of concrete from cement powder. Meanwhile, the self-falling mixer is used to quit ready-mixed concrete from solidifying during transit and is rarely employed in stationary concrete mixing stations.
• Material Weighing System
The precision from the material weighing technique is vital for the production of high-quality concrete. The device is commonly used to accurately measure cement powder, aggregates, and binding liquid, so that the correct ratios to the desired concrete mix formula.
• Material Delivery System
This system includes multiple modules according to the configuration of the plant. To move the powdered ingredients, a screw conveyor product is used. Large concrete mixing plants have pneumatic conveying systems. For aggregate delivery, belt transporting systems and hopper delivery systems are offered. Plants with hopper aggregate delivery systems possess a smaller footprint and so are thus more often seen in mobile concrete batch plants. In contract, belt aggregate transportation systems have the main advantage of higher efficiency, long transportable distances, and minimize fault rates. The benefits of ready mix concrete plant with auger delivery systems is the systems possess a simple structure, increased operational safety, and lower costs. Water and liquid additives are usually transported using pumps.
• Material storage system
Silos can be used for storing all of the different raw materials in the concrete batching plant. You will find separate silos for aggregates and powder. The cement powder silo should be completely enclosed in order to avoid dust pollution and it’s normally made out of steel.
• Control Units
The central control technique is utilized to monitor and control all functions in an entire concrete mixing plant configuration. Most costly models have handheld remote control options and are completed computerized. Control units for mini concrete batch plants have a tendency to include basic manual controls.
Above we certainly have discussed a number of the main concrete batching plant components in a typical configuration.
Concrete Batching Plants For Sale
Those wanting to get started on earth of concrete manufacturing need to take time for you to explore the different concrete batching plants easily obtainable in the market. Not all the plant designs are equal and some tend to be more effective as opposed to others. Furthermore, there can be a huge difference in price between different mixing plants based on the size and features of the setup.
When it comes to technical parameters, some key ones to pay attention to during procurement are mixer capacity, mobility, degrees of automation, mixer type, dimensions, weighing systems (electronic or manual), control system, storage mechanisms, feeding mechanisms, discharging rate, power, energy consumption, etc. The price is also a key factor that may influence any decision.